CPI Luxembourg



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Industrialization

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Industrialization

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logo-industrialisation

Industrialization

From defining the machining strategy to CAM programming and machine start-up in the shopfloor, here is the industrialization process we follow:

Industrialization

1

Defining the machining strategy

We define the proper approaches and we collaborate with cutting tools manufacturers when choosing the right cutting tools

3

CAM programing

Programming from scratch the cutting path in your technical standard, as well as optimizing the current CAM programs

5

Simulation

We simulate the program and cutting paths before letting it go on a machine

7

Technical do-cumentation

we provide documentation for operators, programmers, preparers, adjusters, tool sheets, ranges, part inspection (CMM)…

2

Fixture design

Isostatic study, ergonomics, 2D drafting. We can also produce your fixtures

4

Post-processing

Translating your CAM software into machine readable G-code. We can create your post-processors

6

Machine Start-Up Assistance

We assist your operators during machine start-up to produce the first part and validate the program

^
Defining the machining strategy
  • We define the proper approaches and we collaborate with cutting tools manufacturers when choosing the right cutting tools
^
Fixture design
  • Isostatic study, ergonomics, 2D drafting. We can also produce your fixtures
^
CAM programing
  • Programming from scratch the cutting path in your technical standard, as well as optimizing the current CAM programs
^
Post-processing
  • Translating your CAM software into machine readable G-code. We can create your post-processors
^
Simulation
  • We simulate the program and cutting paths before letting it go on a machine
^
Machine Start-Up Assistance
  • We assist your operators during machine start-up to produce the first part and validate the program
^
Technical documentation
  • We provide documentation for operators, programmers, preparers, adjusters, tool sheets, ranges, part inspection (CMM)…

The CPI added value in industrialization

Expertise

Our team of methods agents offer new machining techniques that best suit the machines you have, and we can challenge your current machining processes (probing, cutting tools, fixture designs…)

Studies are validated with your teams

Before starting the industrialization, your team validates the machining strategies, fixture design, and choice of cutting tools proposed by CPI

Your technical standards

We integrate your technical standards into our programs by working closely with your teams

Onsite or remote

We are flexible and ready to work on-site with your teams and we are also capable to work remotely and come on site to deliver the programs and for shop floor assistance phases

Industrializations with a robust process

Thanks to close to 20 years of industrialization in different industries (aerospace, automotive, defense, railway…) our machining processes have become more and more robust

Strong commitment

We can deliver fixed price projects with a strong commitment on deadline and budget (OTD/OQD). When we start working with a new client, we prefer to work on site with your teams

Industrialization in numbers

Yearly industrialization capacity

CAM programmers

Programmed parts

Your challenges

Support

“I need added capacity in CNC industrialization”

To absorb a workload peak (due to new activities such as additional orders, reindustrialization…)
To overcome a temporary or structural lack of resource in the Methods team
To quickly put into service a new equipment (machine, PP, CAM software)

Optimization

“I need to optimize my production and bring innovative machining solutions”

Optimize what is already existing (time cycle reduction, cutting tools lifetime, fixture design, CAM software use…)
Challenge the Methods team by bringing innovative machining solutions and technics
Use the full capacity of my means of production (CNC machines, CAM software)

Industrial IT/Computing/data

Our developers have, above all, knowledge of industrial production machines to be the link between your production and the solutions provided by digital tools

Post processors

We develop post-processors using various technologies

IMS / GENEPRO

Assistance in drafting specifications

Post processors are specific to each machine. We can assist you in writing the specifications to ensure the compliance between the post processor and the machine

Machine acceptance

We support you during the acceptance of Post Processor for your machine. We program tool paths for a test part in order to validate the post processor

Machine acceptance

We support you during the acceptance of Post Processor for your machine. We program tool paths for a test part in order to validate the post processor

Assistance in drafting specifications

Post processors are specific to each machine. We can assist you in writing the specifications to ensure the compliance between the post processor and the machine

We develop post-processors using various technologies

IMS / GENEPRO

Supervisors

Macros and automation

Supervisors

CPI develops and integrates your production supervisors. Supervisors allow the monitoring and steering of automated manufacturing processes.

Tools: PC Vue

We train your team to use the supervisor

Macros and automation

To meet with continuous improvement needs, our team develops tools that reduce programming time by automatically creating paths (especially in CATIA from Dassault Systèmes), synthesize and visualize complex data (CMM results), or to digitize business processes to be integrated into production management tools.

Technologies: Catia, Python, C# et VBA 

CPI develops and integrates your production supervisors. Supervisors allow the monitoring and steering of automated manufacturing processes.

Tools: PC Vue

We train your team to use the supervisor

To meet with continuous improvement needs, our team develops tools that reduce programming time by automatically creating paths (especially in CATIA from Dassault Systèmes), synthesize and visualize complex data (CMM results), or to digitize business processes to be integrated into production management tools.

Technologies: Catia, Python, C# et VBA